How-to
Clip-On Spray Nozzles: Installation and Maintenance Tips
Clip-on nozzles are quick to fit, but a few details decide how evenly they spray. Follow these steps for a reliable spray header.
Before you start
- Confirm the pipe outer diameter (our clamps fit 27–60 mm, 3/4″–2″).
- Check that the clamp material (SS 304 or 316) and body material suit your liquid.
- Flush the header pipe to remove swarf and debris.
Installation steps
- Mark the positions. Space nozzles so neighbouring sprays overlap by about a quarter to a third of their width.
- Drill the holes. Drill the size given with your nozzles and remove all burrs inside and out.
- Fit the seal and saddle. Seat the nozzle saddle squarely over the hole with its seal in place.
- Tighten the clamp. Tighten evenly until the seal is compressed. Do not over-tighten plastic parts.
- Aim each nozzle. Use the ball joint to point the spray at the part. Tilt flat fans 5–15° along the header to avoid collisions.
- Test. Run at working pressure and check every nozzle for an even, full pattern.
Maintenance checklist
- Check strainers and filters regularly; most blockages start there.
- Inspect spray patterns during each shift change.
- Clean blocked nozzles by soaking and brushing. Never use wire or a drill on the orifice.
- Replace nozzles that spray unevenly or deliver noticeably more flow than new ones.
- Keep a set of spares so a line never stops for one nozzle.
FAQs
Frequently asked questions
Can clip-on nozzles leak?
Leaks usually come from a burr on the drilled hole, a missing or damaged seal, or an unevenly tightened clamp. Deburr, replace the seal and re-tighten evenly.
Can I move a clip-on nozzle later?
Yes, but you must plug the old hole. Many users fit a blank clamp over unused holes.
How often should nozzles be replaced?
There is no fixed interval. Replace a nozzle when its pattern deteriorates or flow rises noticeably compared with a new one.
Not sure which nozzle fits your line?
Tell us the liquid, pressure and coverage you need. A nozzle engineer will recommend the right type, size and material.